RADIO
SHUTTLE
RACKING

Radio shuttle racking could be the answer if you want to double your storage space, improve productivity, and move pallets faster and safer.

What is Radio Shuttle Racking?

This is a semi-automated solution in which an operator directs shuttles to transport pallets through a racking structure.

Operators simply load and unload products into the first station in the racking, and the shuttle does the rest, storing and retrieving products faster and safer than is traditionally possible.

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Why choose Pallet Racking Solutions?

When you choose PRS for Radio Shuttle Racking, you get a solution tailored to your specific needs. We start with a detailed discovery process to ensure the racking system fits your operation perfectly. Our quick turnaround on plans and quotes keeps your project moving forward, and we handle all necessary building consents for compliance with New Zealand standards.

With a large inventory of products and a nationwide delivery service, we ensure prompt supply. Our expert installation teams work across New Zealand, minimizing disruption and delivering top-quality results. PRS is committed to providing reliable, efficient solutions backed by exceptional service.

How does radio shuttle racking work?

Racking is set up in ‘lanes’ with no gaps between them. The pallet is loaded into the first station, where it is carried backwards and put in place by the shuttle, controlled by a remote or an app on your phone. A rechargeable electric battery powers radio shuttles and can be individually controlled by the same remote.

A partnership that really delivers

Our partnership with Material Handling Solutions means we can supply the racking and the shuttles as one package, saving you time dealing with multiple suppliers. Our team are your end-to-end service provider; we will design, consent, supply, deliver, and install your complete shuttle racking system anywhere in the country! And, of course, we offer repairs and maintenance nationwide as well.

Benefits

High storage density – offering up to double the storage capacity of traditional pallet racking.
Operates in a wide variety of temperatures – from -30°C to +45°C.
Flexible configurations – suits both FIFO and LIFO models.
Strong enough for heavy loads – rated for up to 1.5T
No need for specialised trucks – any forklift can be used.
Safe and reliable – reduces the overlap of moving plant and pedestrians and virtually eliminates damage to products and racking.

SHUTTLE
RACKING
FAQS

Does radio shuttle racking need to be certified?

Short answer? Yes. You need to be certain that your provider is meeting performance and safety standards, which means compliance with local regulations and overall industry standards. Check with your PRS professional to determine what is required at your location for your application.

What are FIFO and LIFO? (First In First Out and Last In First Out)

These are commonly used inventory methods, which ensure that the oldest stock is used or sold first. This is a particularly important practice when dealing with perishable items or stock with an expiration date.

Can PRS systems be integrated with warehouse management systems (WMS)?

Integrating your rack system with your WMS software is a great way to streamline inventory management and enhance operational efficiency. By applying real-time tracking and activating automated stock replenishment, you will be able to take advantage of improved systems with more accurate data.

SHUTTLE
RACKING
SHOWCASE

Jones Trading Group talk about why they chose PRS and MHS to design, supply and install Radio Shuttle Racking in their Drury warehouse:

radio shuttle racking jones trading testimonial thumb

Radio Shuttle Racking is a semi-automated, high-density storage solution where battery-powered shuttles move pallets along deep lanes controlled remotely. Operators load/unload only at entry points, increasing space utilisation, speed, and safety. Designed and installed by PRS to meet New Zealand standards with full design, delivery, and installation services.

What is radio shuttle racking used for?

It’s used to increase storage density and speed up pallet handling by using remote-controlled shuttles to move pallets inside deep racking lanes.

How does a radio shuttle system work?

Operators load pallets at the front station and a battery-powered shuttle carries them back into lanes for storage and retrieval via remote control or app.

What are the advantages of radio shuttle racking?

You get higher pallet density, faster and safer storage operations, reduced forklift traffic inside lanes, and better utilisation of warehouse volume.

Is radio shuttle racking safe and compliant in NZ?

Yes — PRS ensures design, engineering, and installation comply with NZ standards and safety obligations.

RADIO SHUTTLE RACKING